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Improved efficiency and higher productivity :
Computers are accurate, reliable and repeatable, there is no
downtime due to human error.
Planned, and preventative maintenance can be scheduled if computerised
runtime logs are kept of all activities, thereby reducing downtime due to
mechanical failures.
A process can be optimized by producing production reports, and analyzing
production data.
Existing problems can be eliminated by a quick fault analysis after a
failure, and by studying historical data of plant activity.
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Improved safety to personnel, equipment and product.
Drive interlocks prevent incorrect startup procedures, check main drives for
auxiliary drives' presence (lubrication pumps, cooling fans, belt magnets),
and prevent equipment running under abnormal conditions (high temperature,
high amps, low level etc.)
Pre-start sirens, equipment guard position sensors, door and gate sensors
(HT equipment), drive lockouts, emergency stop buttons and rip cords all
contribute to personnel safety.
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